Auf den Tongruben 3 · D-53721 Siegburg +49 2241 9840-0

Range of Services

We are at home in almost every industry and accept nearly every challenge.

Our daily work revolves around satisfying the service and quality demands of our customers on the basis of sound expertise and the latest technologies.


Steel and metalworking industry

Bilstein GmbH Werk Hagen-Hohenlimburg (2019)

Mechanical Assembly of Batch Annealing Plant ( 4 heating bells, 4 cooling bells, 8 sockets), including:

  • erection and assembly of all batch elements
  • assembly of all components
  • prefabrication and mounting of foundation pipelines, media pipelines, exhaust channels and supports
  • trial operation
  • commissioning

UNIVERSAL: subcontractor for LOI Thermprocess

VDM Metals GmbH Werk Unna (2018)

Supply and Installation of Media Pipelines for Electroslag Remelting Plant, including:

  • pipeline system for argon and nitrogen including all valves made of stainless steel
  • raw gas and clean gas pipelines made of stainless steel
  • modification and new programming of control system
  • support planning
  • quality inspections and documentation

UNIVERSAL: general contractor

VDM Metals GmbH Werk Werdohl (2018)

Modernization, Dismantling and New Assembly of Roller-Hearth Furnace, including:

  • pressure booster system, control and regulation system
  • flow meaurements
  • support planning
  • quality inspections and documentation

UNIVERSAL: general contractor

Thyssen Krupp Electrical Steel GmbH Werk Gelsenkirchen (2018)

Modernization, Dismantling and New Assembly of Roller-Hearth Furnace, including:

  • dismantling of furnace body
  • installation of 2 separators
  • renewal of media pipelines
  • new assembly of roller-hearth furnace, humidification system, pressure control station and mixing station
  • assembly of 2 operation platforms
  • trial operation
  • commissioning

UNIVERSAL: subcontractor for LOI Thermprocess

Arcelor Mittal Bremen (2017)

Secondary Cooling for Basic Oxygen Process, including:

  • supply and installation of compressed air system (stainless victaulic-pipe DN 150-300)
  • supply and installation of secondary water system (stainless steel pipe DN 350/400)
  • nitrogen and hydraulic pipelines
  • steel construction and supports
  • engineering und detailed planning
  • documentation

UNIVERSAL: general contractor

Saarstahl AG Werk Neunkirchen (2016)

Mechanical Assembly of Batch Annealing Plant, including:

  • erection and assemly of all batch elements
  • assembly of all components
  • prefabrication and mounting of foundation-pipelines, media pipelines, exhaust channels and supports
  • trial operation
  • commissioning

UNIVERSAL: subcontractor for LOI Thermprocess

Jansen GmbH Stahlröhrenwerk Dingelstädt (2015)

Mechanical Assembly of Roller-Hearth Furnace (length 130 meters), including:

  • erection and assembly of all furnace elements
  • assembly of all components
  • prefabrication and mounting of media pipelines and supports
  • prefabrication and mounting of inflow and exit roller table
  • trial operation
  • commissioning

UNIVERSAL: subcontractor for LOI Thermprocess

Voest Alpine Werk, Finsterwalde (2015)

Mechanical Assembly of Batch Annealing Plant, including:

  • erection and assembly of all batch elements
  • assembly of all components
  • prefabrication and mounting of foundation-pipelines, media pipelines, exhaust channels and supports
  • trial operation
  • commissioning

UNIVERSAL: subcontractor for LOI Thermprocess

MUBEA Präzisionsstahlrohr in Arbon/Schweiz (2014/2015)

Mechanical Assembly of Roller-Hearth Furnace (length 115 meters), including:

  • erection and assembly of all furnace segments
  • assembly of all components
  • prefabrication and mounting of media pipelines and supports
  • trial operation
  • commissioning

UNIVERSAL: subcontractor for LOI Thermprocess

KM Europametal Germany AG works Osnabrück (2009)

Delivery and installation of crude gas lines DN 2100/DN 1800/DN 1100 of stainless steel: for refinery, filter system, continuous system and dedusting incl. butterfly valves, 1 compensator and mounting construction.

UNIVERSAL: general contractor

Paul Wurth Umwelttechnik (2003/2004)

Piping for a coal dust injection system for blast furnace 2 in the steel mill in Bremen,

  • incl. distributor tower,
  • approx. 700 m conveyor line
  • and injection tower with 1,500 m3 silo container

UNIVERSAL: sub-contractor for Paul Wurth Umwelttechnik

Hydro Aluminium Rolled Products works Grevenbroich (2001)

  • Production, delivery, installation and commissioning of a complete, turnkey power station consisting of Steel-framed hall for the power station incl. complete basement as storage pond for mixed water, condensate and feed water
  • Saturated steam boiler system 1 x 15 t/h
  • Thermal oil system
  • Control system
  • Standalone chimney system
  • Thermal water treatment plant
  • Piping for all media

UNIVERSAL: general contractor

Energy Generation / Energy Supply

Waste Incineration Plant Herten/Germany (2018)

Supply and Assembly of a Vent Gas Recovery System, including:

  • all pipeline-systems
  • district heating pipeline
  • installation of heat exchangers
  • support planning
  • quality inspections and documentation
  • construction period: 8 months

UNIVERSAL: subcontractor for Steinmüller Babcock Environment GmbH

Waste Incineration Plant ("Energy from Waste") Delfzijl/Netherlands (2017/2018)

Delivery of Piping-Material and Supports / Installation-Supervision for Media-Pipelines, including:

  • support planning
  • quality inspections and documentation
  • coordination of the involved subcontractors
  • carrying out of all transportations to the building site
  • construction period: 14 months

UNIVERSAL: subcontractor for Steinmüller Babcock Environment GmbH

Waste Incineration Plant Tampere/Finland (2014/2015)

Delivery of Piping-Material and Supports / Installation-Supervision for Media-Pipelines, including:

  • support planning
  • quality inspections and documentation
  • coordination of the involved subcontractors
  • carrying out of all transportations to the building site
  • construction period: 8 months

UNIVERSAL: subcontractor for Steinmüller Babcock Environment GmbH

Märkisches Werk Halver (2013)

Turnkey Delivery and Assembly of a Heating Plant, including:

  • dismantling of the existing boiler
  • supply and installation of 2 hot water boilers (each 1.600 kW)
  • supply and installation of 1 hot water boiler (350 kW)
  • supply and installation of local and superordinated boiler control
  • supply and installation of exhaust system
  • supply and installation of complete pipework

UNIVERSAL: general contractor

Energieversorgung Leverkusen GmbH & Co. KG (2013)

Reconstruction and Modernization of Heating-Plant in Leverkusen-Rheindorf, including:

  • dismantling and disposal of 4 hot water boilers (3 x 9.000 kW, 1 x 5.000 kW)
  • supply and installation of 2 new BOSCH hot water boilers (each with a nominal ouput of 10.000 kW)
  • supply and installation of stainless steel exhaust system
  • supply and installation of heat exchanger system (nominal heating capacity 8.000 kW)
  • measurement and control technology including remote transmission to central control room

UNIVERSAL: general contractor

EGK Entsorgungsgesellschaft Krefeld (2010)

Detailed engineering, delivery and installation of the piping for a new incineration line in the waste incineration plant at the Krefeld site on behalf of FISIA Babcock Environment GmbH.

  • Integration of a new steam generator with an output of 90 t/h/41 bar 410°C waste throughput 25 t/h
  • Detailed engineering
  • Delivery and installation of a flue gas purification plant for the new boiler

UNIVERSAL: sub-contractor for FISIA Babcock Environment GmbH

EBS IKW Rüdersdorf - (Vattenfall Europe Waste to Energy) (2007/2008)

Detailed engineering and installation of the piping for a new incineration line in the waste incineration plant at the Rüdersdorf site near Berlin on behalf of FISIA Babcock Environment GmbH.

Integration of a new steam generator with an average output of approx. 120 t/h and approx. 32MW power station electric power output, net (27.4%).

UNIVERSAL: sub-contractor for FISIA Babcock Environment GmbH

GMVA Niederrhein,Oberhausen (2005)

Renovation of the joint waste incineration plant (GMVA) incl. planning work (planning the pipelines, mountings) on behalf of FISIA Babcock Environment GmbH.

  • Integration of a new steam generator with an output of 93.9 t/h
  • Renewal and relocation of the media lines for the overall plant
  • Piping material 13 CrMo44 and 15Mo3

UNIVERSAL: sub-contractor for FISIA Babcock Environment GmbH

Recycling / Regenerative Energies

Recycling Plant for Plastic Materials, Übach-Palenberg/Germany (2016)

Complete Pipework for a new Recycling Plant for Plastic Materials, including:

  • supply and installation of gas piping
  • supply and installation of refrigeration piping including pumps und heat exchangers
  • supply and installation of support system
  • documentation

UNIVERSAL: subcontractor für COFELY Germany GmbH

Mechanical engineering

Deutz AG, Köln (2011)

Turnkey Installation of a Heating Plant, including high-pressure hot-water boiler 5.300 kW.

  • boiler control
  • plant building designed as lightweight hall
  • Thermal water treatment plant
  • stand-alone chimney-system
  • complete pipework

UNIVERSAL: general contractor

Siemens AG, Duisburg (2003)

Boiler system piping for turbines and compressor test bench designed for superheated steam, 400°C.

UNIVERSAL: sub-contractor for VKK Standardkessel

Automotive Industry

Wilhelm Karmann, Osnabrück (2002)

Production, delivery and commissioning of a hot water boiler system consisting of

  • 4 boilers with a total output of 49 MW
  • Electrical switchgear with visualisation, O2 measuring system
  • Piping
  • Pressure retention system
  • Boiler house supply and exhaust air
  • Chimney system

UNIVERSAL: general contractor

Chemical and pharmaceutical industry

Fresenius Kabi Deutschland GmbH, Werk Friedberg (2014)

Pipework Construction for Cogeneration Plant, including:

  • supply and assembly of a pipe bridge and support construction for transformer station
  • piping system for waste heat boiler and turbine
  • ventilation system
  • air-conditioning system
  • engineering and documentation
  • trial operation and commissioning

UNIVERSAL: general contractor

Grünenthal GmbH, Aachen plant (2008/2009)

Production, delivery, installation and commissioning of a complete, turnkey power station consisting of:

  • Construction of the building for the power station incl. gas and electricity transfer station as well as complete technical building equipment in a consortium with the civil engineering contractor
  • Production of the electrotechnical system (low voltage, medium voltage, transformers) in a consortium with an electrical engineering company
  • Saturated steam boiler system 2 x 10 t/h
  • Lattice tower chimney system approx. 42 m, design as for Leipzig Exhibition Centre
  • Fuel supply natural gas/heating oil EL with heating oil tank farm
  • Chemical and thermal water treatment plant
  • Compressed air generation
  • Emergency power supply system
  • Building control technology

UNIVERSAL: partner in umbrella consortium

Boehringer Pharma, Ingelheim (2000)

Production, delivery and commissioning of a turnkey steam boiler system consisting of:

  • Saturated steam boiler system 2 x 20 t/h
  • Steam pressure reducing and cooling station
  • Chimney system
  • E/I&C system with visualisation
  • Piping for all media

UNIVERSAL: general contractor

Petrochemicals and natural gas

Petrokazakhstan / RWE DEA in Akshabulak/Kazakhstan (2006/2007)

Planning, design, preparation for export and local commissioning of a heat exchanger system installed in 2 special containers to process the extracted crude oil (storage, heating and injection of additives), consisting of:

  • 2 40' special containers with heat chambers and gravity roller conveyor to transport the storage tank
  • 2 storage tanks welded on site
  • Plate heat exchanger for ethanol/glycol and diesel fuel
  • Complete switching system for explosion-proof zone 1 with PLC programming

UNIVERSAL: general contractor

Petrokazakhstan / RWE DEA in Akshabulak/Kazakhstan (2005)

Planning, design, preparation for export and local commissioning of a boiler system installed in 3 special containers to heat the extracted crude oil. Scope of delivery incl.

  • 10.5 MW hot water boiler
  • 10 MW heat exchanger
  • Pumps
  • Water treatment
  • Control system
  • and chimney

Extreme temperature that can fluctuate between -50°C in winter and +40°C in summer had to be taken into account during planning

UNIVERSAL: general contractor

Statoil Europipe - European gas receiving unit in Dornum (1998)

Expansion of the existing gas receiving unit with the thitherto biggest hot water boiler in the world with an output of 26.000 kW, incl.

  • Turnkey delivery and installation of the boiler
  • Chimney system
  • Thermal water treatmentg
  • Piping

UNIVERSAL: general contractor

Hospitals and Medical Technology

University Hospital Düsseldorf (2015/2016)

Redevelopment and Reconstruction of the Central Sterilization Plant, including:

  • supply and installation of steam and condensate system including pipework, measuring and control technology
  • supply and installation of refrigeration piping
  • adjustment and fine-tuning of steam and refrigeration plants
  • documentation

UNIVERSAL: subcontractor for Münchener Medizin Mechanik GmbH

Municipal Hospital Köln-Merheim, Central Sterilization Plant (2013)

Turnkey Supply and Installation of a Refrigeration Plant for Sterilization of Medical Devices, including:

  • supply and assembly liquid chiller with a cooling capacity of 209 kW, including control system
  • installation of refrigeration piping
  • complete pipework for sterilization plant including pipework for clean steam system
  • supply and assembly of condensate recovery
  • supply and installation of energy meters for steam and condensate

UNIVERSAL: subcontractor for Münchener Medizin Mechanik GmbH

Medical Order Center II Bochum, Central Sterilization Plant (2012)

Turnkey Supply and Installation of a Refrigeration Plant for Sterilization of Medical Devices, including:

  • supply and assembly liquid chiller with a cooling capacity of 213 kW, including control system
  • installation of refrigeration piping
  • complete pipework for sterilization plant including pipework for clean steam system
  • supply and assembly of condensate recovery

UNIVERSAL: subcontractor for Münchener Medizin Mechanik GmbH

Basic and luxury food industry

British American Tobacco - Bayreuth plant (2010)

Planning, delivery and installation of a steam boiler plant consisting of:

  • Steam boiler 10 t/h
  • Economiser
  • Binary furnace
  • Simatic S7 control system
  • Integration in the pipeline system

UNIVERSAL: general contractor

Bitburger Brewery Group - Bitburg (2010)

Detailed planning, design, engineering, delivery and installation of a steam accumulator system consisting of:

  • Steam accumulator 180 m³
  • Tank equipment with fittings and measuring instruments
  • Pipeline system
  • Insulation

UNIVERSAL: general contractor

Kraft Foods - Sankt Petersburg plant, Russia (2008)

Planning, delivery and installation of a steam boiler system for a new coffee production line consisting of:

  • Steam boiler with control system 17 t/h
  • Water softening plant 35 m³/h
  • Thermal water treatment plant
  • Standalone chimney system, approx. 30 m
  • Ventilation system 20,000 Nm³/h
  • Structural steel engineering with pipe bridge
  • Commissioning
  • Preparation for official acceptance by RosTehNadzor

UNIVERSAL: general contractor

Vocational training and quality management are essential for us. We are ISO 9001:2015 certified.

All Certifications

50 Jahre UNIVERSAL
© 2019 Universal Rohrleitungsbau GmbH. Impressum und Datenschutz