Auf den Tongruben 3 · D-53721 Siegburg +49 2241 9840-0

Range of Services

We are at home in almost every industry and accept nearly every challenge.

Our daily work revolves around satisfying the service and quality demands of our customers on the basis of sound expertise and the latest technologies.


Mechanical engineering

Siemens AG, Duisburg (2003)

Boiler system piping for turbines and compressor test bench designed for superheated steam, 400°C.

UNIVERSAL: sub-contractor for VKK Standardkessel

Basic and luxury food industry

Kraft Foods - Sankt Petersburg plant, Russia (2008)

Planning, delivery and installation of a steam boiler system for a new coffee production line consisting of:

  • Steam boiler with control system 17 t/h
  • Water softening plant 35 m³/h
  • Thermal water treatment plant
  • Standalone chimney system, approx. 30 m
  • Ventilation system 20,000 Nm³/h
  • Structural steel engineering with pipe bridge
  • Commissioning
  • Preparation for official acceptance by RosTehNadzor

UNIVERSAL: general contractor

British American Tobacco - Bayreuth plant (2010)

Planning, delivery and installation of a steam boiler plant consisting of:

  • Steam boiler 10 t/h
  • Economiser
  • Binary furnace
  • Simatic S7 control system
  • Integration in the pipeline system

UNIVERSAL: general contractor

Bitburger Brewery Group - Bitburg (2010)

Detailed planning, design, engineering, delivery and installation of a steam accumulator system consisting of:

  • Steam accumulator 180 m³
  • Tank equipment with fittings and measuring instruments
  • Pipeline system
  • Insulation

UNIVERSAL: general contractor

Automotive Industry

Wilhelm Karmann, Osnabrück (2002)

Production, delivery and commissioning of a hot water boiler system consisting of

  • 4 boilers with a total output of 49 MW
  • Electrical switchgear with visualisation, O2 measuring system
  • Piping
  • Pressure retention system
  • Boiler house supply and exhaust air
  • Chimney system

UNIVERSAL: general contractor

Chemical and pharmaceutical industry

Boehringer Pharma, Ingelheim (2000)

Production, delivery and commissioning of a turnkey steam boiler system consisting of:

  • Saturated steam boiler system 2 x 20 t/h
  • Steam pressure reducing and cooling station
  • Chimney system
  • E/I&C system with visualisation
  • Piping for all media

UNIVERSAL: general contractor

Grünenthal GmbH, Aachen plant (2008/2009)

Production, delivery, installation and commissioning of a complete, turnkey power station consisting of:

  • Construction of the building for the power station incl. gas and electricity transfer station as well as complete technical building equipment in a consortium with the civil engineering contractor
  • Production of the electrotechnical system (low voltage, medium voltage, transformers) in a consortium with an electrical engineering company
  • Saturated steam boiler system 2 x 10 t/h
  • Lattice tower chimney system approx. 42 m, design as for Leipzig Exhibition Centre
  • Fuel supply natural gas/heating oil EL with heating oil tank farm
  • Chemical and thermal water treatment plant
  • Compressed air generation
  • Emergency power supply system
  • Building control technology

UNIVERSAL: partner in umbrella consortium

Petrochemicals and natural gas

Statoil Europipe - European gas receiving unit in Dornum (1998)

Expansion of the existing gas receiving unit with the thitherto biggest hot water boiler in the world with an output of 26.000 kW, incl.

  • Turnkey delivery and installation of the boiler
  • Chimney system
  • Thermal water treatmentg
  • Piping

UNIVERSAL: general contractor

Petrokazakhstan / RWE DEA in Akshabulak/Kazakhstan (2005)

Planning, design, preparation for export and local commissioning of a boiler system installed in 3 special containers to heat the extracted crude oil. Scope of delivery incl.

  • 10.5 MW hot water boiler
  • 10 MW heat exchanger
  • Pumps
  • Water treatment
  • Control system
  • and chimney

Extreme temperature that can fluctuate between -50°C in winter and +40°C in summer had to be taken into account during planning

UNIVERSAL: general contractor

Petrokazakhstan / RWE DEA in Akshabulak/Kazakhstan (2006/2007)

Planning, design, preparation for export and local commissioning of a heat exchanger system installed in 2 special containers to process the extracted crude oil (storage, heating and injection of additives), consisting of:

  • 2 40' special containers with heat chambers and gravity roller conveyor to transport the storage tank
  • 2 storage tanks welded on site
  • Plate heat exchanger for ethanol/glycol and diesel fuel
  • Complete switching system for explosion-proof zone 1 with PLC programming

UNIVERSAL: general contractor

Steel and metalworking industry

Hydro Aluminium Rolled Products works Grevenbroich (2001)

  • Production, delivery, installation and commissioning of a complete, turnkey power station consisting of Steel-framed hall for the power station incl. complete basement as storage pond for mixed water, condensate and feed water
  • Saturated steam boiler system 1 x 15 t/h
  • Thermal oil system
  • Control system
  • Standalone chimney system
  • Thermal water treatment plant
  • Piping for all media

UNIVERSAL: general contractor

Paul Wurth Umwelttechnik (2003/2004)

Piping for a coal dust injection system for blast furnace 2 in the steel mill in Bremen,

  • incl. distributor tower,
  • approx. 700 m conveyor line
  • and injection tower with 1,500 m3 silo container

UNIVERSAL: sub-contractor for Paul Wurth Umwelttechnik

KM Europametal Germany AG works Osnabrück (2009)

Delivery and installation of crude gas lines DN 2100/DN 1800/DN 1100 of stainless steel: for refinery, filter system, continuous system and dedusting incl. butterfly valves, 1 compensator and mounting construction.

UNIVERSAL: general contractor

Power generation

GMVA Niederrhein,Oberhausen (2005)

Renovation of the joint waste incineration plant (GMVA) incl. planning work (planning the pipelines, mountings) on behalf of FISIA Babcock Environment GmbH.

  • Integration of a new steam generator with an output of 93.9 t/h
  • Renewal and relocation of the media lines for the overall plant
  • Piping material 13 CrMo44 and 15Mo3

UNIVERSAL: sub-contractor for FISIA Babcock Environment GmbH

EBS IKW Rüdersdorf - (Vattenfall Europe Waste to Energy) (2007/2008)

Detailed engineering and installation of the piping for a new incineration line in the waste incineration plant at the Rüdersdorf site near Berlin on behalf of FISIA Babcock Environment GmbH.

Integration of a new steam generator with an average output of approx. 120 t/h and approx. 32MW power station electric power output, net (27.4%).

UNIVERSAL: sub-contractor for FISIA Babcock Environment GmbH

EGK Entsorgungsgesellschaft Krefeld (2010)

Detailed engineering, delivery and installation of the piping for a new incineration line in the waste incineration plant at the Krefeld site on behalf of FISIA Babcock Environment GmbH.

  • Integration of a new steam generator with an output of 90 t/h/41 bar 410°C waste throughput 25 t/h
  • Detailed engineering
  • Delivery and installation of a flue gas purification plant for the new boiler

UNIVERSAL: sub-contractor for FISIA Babcock Environment GmbH

Vocational training and quality management are essential for us. We are ISO 9001:2008 certified.

All Certifications

50 Jahre UNIVERSAL
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